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Web Aligner Machine System

Name: Web Aligner Machine System
Brand: STAR ENGINEERING WORKS
Price: 30000 INR
Availability: InStock

Price 30000 INR/ Unit

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MOQ : 1 , , Unit

Web Aligner Machine System Specification

Features
High precision alignment, easy installation, user-friendly control panel, durable construction, maintenance free operation

Surface Finish
Smooth, corrosion-resistant

Size
Standard & Custom available

Motor Power
0.5 HP to 2 HP AC / Servo Motor

Drive Type
Belt / Chain Drive

Noise Level
Low (<70 dB)

Capacity
25 to 200 meters/minute

Lubricating System
Self-lubricating bearings, requires minimal maintenance

Diameter
Roller diameter 50 mm to 200 mm

Usage & Applications
Web alignment for paper, film, foil, textile, and printing industries

Shape
Rectangular Unit with Roller Assembly

Product Type
Machine Parts

Technology
Automatic, PLC Based Control System

Power Source
Electric

Power
1.5 kW

Voltage
110-240 Volt (v)

Pressure
5-6 bar (Pneumatic Operated, if applicable)

Surface Treatment
Powder Coated

Dimension (L*W*H)
Customize Centimeter (cm)

Weight
Varies as per model (Approx. 180-350 kg)

Color
All color available

Control Panel
Digital HMI Touch Screen

Display Type
LED/Backlit LCD

Core Operating Principle
Edge Sensing with IR or Ultrasonic Sensor

Alignment Accuracy
0.5 mm

Input Supply Frequency
50/60 Hz

Ambient Humidity
10% - 90% RH (Non-condensing)

Working Temperature
0C to 55C

Mounting Type
Flanged/Foot Mounted

Safety Features
Overload Protection, Emergency Stop Switch

Control System
PID Feedback Loop

Web Width Range
150 mm to 2500 mm

Roller Material
Rubber, Steel, or Customized

Response Time
<0.3 sec

Web Aligner Machine System Trade Information

Minimum Order Quantity
1 , , Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
5000 Units Per Month

Delivery Time
10 Days

Packaging Details
customize packing

Main Domestic Market
All India

About Web Aligner Machine System

By using sophisticated production methods, we are providing the finest quality Web Aligner System . It is ideal for use in garment & textile industry. The provided machine is made in accordance with set industry standards by using the premium grade materials under the observation of our team. In addition to this, our quality inspectors examine this Web Aligner System on well-defined parameters to dispatch a quality assured range at users end.

Payment Terms :

Cheque
RTGS
Bank transfer
Online

Specification

Power Source	Electricity
Brand	Star Engineering Works
Material	Metal,alminium
Type	Automatic

Advanced Alignment Technology

Relying on state-of-the-art edge sensing with IR or ultrasonic sensors, the Web Aligner Machine System ensures web accuracy within 0.5 mm, supporting even sensitive materials during high-speed processing. A PID feedback loop provides instant corrections, minimizing material wastage and maximizing output quality. The LED/backlit LCD control panel makes monitoring and adjustments seamless.

Flexible and Customizable Configuration

Choose from rubber, steel, or custom rollers, with a standard or tailored machine size to suit your operation's specific needs. The device accommodates web widths from 150 mm up to 2500 mm and fits easily through flanged or foot-mounted installation. Optional pneumatic operation and various color choices ensure adaptability in any production environment.

Reliability and Safety Assured

Durability is at the core of this web aligner, featuring a corrosion-resistant powder-coated finish, robust self-lubricating bearings, and maintenance-free operation. Built-in safety mechanisms such as overload protection and an emergency stop switch safeguard both operators and equipment during operation in diverse humidity and temperature ranges.

FAQ's of Web Aligner Machine System:

Q: How does the Web Aligner Machine System achieve precise alignment?

A: This system uses edge sensing technology, either infrared (IR) or ultrasonic sensors, to detect the position of the web. It then applies corrections using a PID feedback loop, ensuring consistent alignment within a 0.5 mm tolerance-ideal for high-precision applications in film, foil, and textile processing.

Q: What materials can the rollers be made from and are custom options available?

A: Rollers can be manufactured from rubber, steel, or based on customized requirements to suit different applications. Depending on your material type and operating conditions, the roller surface and diameters can be tailored to maximize performance and durability.

Q: When should I consider using this machine in my production line?

A: This Web Aligner Machine System is recommended when you require improved web alignment for materials like paper, film, foil, or textiles, especially for wide web widths (150-2500 mm) and high speeds (up to 200 m/min). It's also ideal if you prioritize reduced waste, enhanced quality, and fast setup.

Q: Where can the web aligner be installed, and what are the mounting options?

A: The device offers flexibility in installation, supporting both flanged and foot-mounted configurations. Its customizable layout and sizing allow integration into new or existing lines within factories for printing, packaging, or converting industries.

Q: What is the operating process and how user-friendly is the control system?

A: Operators interact with a digital HMI touch screen for easy parameter setting and monitoring. The system automatically senses web edges, makes prompt corrections, and requires minimal operator intervention thanks to its automated control logic and feedback system.

Q: What benefits does this system offer compared to manual or semi-automatic aligners?

A: This automatic web aligner provides high precision, consistently fast response times (<0.3 sec), low operational noise (<70 dB), and improved safety. Its self-lubricating bearings and robust build contribute to reduced maintenance needs and prolonged equipment life, ultimately boosting productivity and lowering operational costs.

Q: How is safety ensured during the machine's operation?

A: Safety features include overload protection, an emergency stop switch, and compatibility for operation in a wide humidity (10-90% RH) and temperature (0-55C) range. These elements help protect operators and machinery, ensuring reliable, secure performance.

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