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Digital Line Guide System

Name: Digital Line Guide System
Brand: STAR ENGINEERING WORKS
Price: 100000.00 INR
Availability: InStock

Price 100000.00 INR/ Set

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MOQ : 1 Set

Digital Line Guide System Specification

Features
High precision line guidance, Touch screen controls, Automatic edge detection, Low maintenance, Easy installation

Noise Level
<55 dB

Shape
Rectangular Controller Housing

Lubricating System
Self-lubricating Bearings

Size
Standard

Drive Type
Stepper Motor Based

Capacity
Handles webs up to 2000 mm wide

Motor Power
60W

Surface Finish
Smooth, Powder Coated

Usage & Applications
Used for web guiding and edge position correction in printing, packaging, textile, and other continuous process industries

Product Type
Digital Line Guide System

Material
Mild Steel, Aluminum

Technology
Digital Control, Sensor-Based Line Guiding

Power Source
Electric

Power
60W

Voltage
220-240V AC

Surface Treatment
Powder Coated

Dimension (L*W*H)
485 mm x 240 mm x 195 mm (Controller)

Weight
Approx 8 kg

Color
Blue and Silver

Alignment Accuracy
0.1 mm

Compatible Roll Diameter
Up to 500 mm

Protection Class
IP54

Response Time
<50 ms

Controller Display
Digital LCD Touch Panel

Control Method
Proportional Integral (PI) Control Algorithm

Mounting Type
Panel Mounted or Wall Mounted

Operating Temperature
0C to 50C

Input Signal
0-10V DC (Analog), Digital Inputs Available

Sensor Type
Infrared and Ultrasonic Web Sensors

Maximum Web Speed
600 m/min

Digital Line Guide System Trade Information

Minimum Order Quantity
1 Set

Payment Terms
Cash in Advance (CID)

Supply Ability
5000 Sets Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Digital Line Guide System

Get an immaculate edge with our Digital Line Guide System, renowned for high alignment accuracy (0.1 mm) and grand performance in demanding industries. This cost-effective solution features infrared and ultrasonic web sensors, a digital LCD touch panel, and a robust PI control algorithm-ensuring precise, fast tracking with a response time below 50 ms. Its durable, powder-coated mild steel and aluminum construction offers low-noise operation, self-lubricating bearings, and effortless installation. Highly recommended for printing, packaging, and textile sectors requiring seamless web guiding and minimal maintenance.

Precision Alignment for Multiple Industries

The Digital Line Guide System is trusted by manufacturers, exporters, and service providers for web guiding in printing, packaging, and textile processes. Application is achieved through sensor-based line guidance, with the controller responding to web movement using PI algorithms. This system is specifically used for rapid edge position correction, enabling smooth, uninterrupted production for continuous-process industries and ensuring material alignment on webs up to 2,000 mm wide.

Swift Delivery and Export-Ready Solutions

Sample policies for the Digital Line Guide System are clear-stock is readily available, allowing quick dispatch of sample units. Upon confirmed order, goods are shipped promptly from India, with typical delivery times varying by destination and order size. Export markets primarily include Asia, Africa, Europe, and the Middle East. Each system is securely handed over for shipment, ensuring immaculate handling and reliable service to global clients.

FAQ's of Digital Line Guide System:

Q: How does the Digital Line Guide System achieve high-precision alignment?

A: The system utilizes infrared and ultrasonic web sensors combined with a digital PI control algorithm to provide accurate, real-time edge detection, achieving alignment accuracy of up to 0.1 mm.

Q: What is the main benefit of using a sensor-based line guide in printing or packaging?

A: A sensor-based guide offers automatic edge detection and continuous correction, helping minimize wastage, maintain print quality, and ensure stable production, even at high web speeds up to 600 m/min.

Q: When should the Digital Line Guide System be installed in my process line?

A: It is best installed at key points where web alignment is critical, such as before printing, laminating, or cutting stations, to guarantee that the material stays properly positioned throughout processing.

Q: Where can this system be mounted?

A: The Digital Line Guide System is versatile, offering both panel-mounted and wall-mounted installation options to suit different workspace layouts.

Q: What is involved in the usage process for web aligning with this system?

A: After mounting, connect the required digital or analog inputs, set operational parameters via the LCD touch panel, and allow the system to automatically detect and correct web positioning during operation.

Q: How does the system ensure durability and low maintenance?

A: Constructed from powder-coated mild steel and aluminum, the system includes self-lubricating bearings and a noise level below 55 dB, reducing wear and maintenance requirements over time.

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